Knowledge Apps
Special Processes Data
Quickly access design, purchasing and quality requirements including process control expectations for special processes. Select a Category, Type, Process and Specification to view key information extracted from recognised industry standards and specifications.
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Special Processes
Understand what a special process is and why it matters for process validation and control for long term quality in surface engineering.
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Metallurgy & Materials Science Knowledge
Understand how composition, atomic bonding, crystal structure, processing, heat treatment, defects and environment combine to determine the performance and failure of engineering metals.
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Corrosion Science Knowledge
Learn why metals corrode, how electrochemical cells form, how environments and design features accelerate attack, how to select materials and protective systems, and how to investigate, control and prevent corrosion throughout the product lifecycle.
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Chemical Processing Effluent Treatment
Explore the chemistry, equipment, controls and failure modes used to treat electroplating, anodising, pickling, cleaning and chemical-processing effluents. Follow contaminants from source segregation through reaction, solids separation, polishing, monitoring, recovery and compliant discharge.
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Electroplating Science Knowledge App
Explore the science that connects electroplating, electrochemistry, bath composition, surface preparation, current distribution, part geometry and process control to deposit thickness, adhesion, appearance, corrosion performance and functional reliability.
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Engineering Drawing Interpretation App
Learn to read engineering drawings systematically, understand dimensions, tolerances, GD&T, datums, fits, threads, surface texture, weld and special-process requirements, and recognise the design, manufacturing and inspection intent behind each callout.
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Paint Systems Engineering Knowledge
The Paint Engineering Knowledge App is a comprehensive technical reference and decision-support tool for industrial, aerospace and defence paint systems.
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Adhesion Science
Why coatings, paints, conversion layers, sealants and bonded systems attach—or fail to attach—to engineering surfaces. Explore surface preparation, wetting, interphase chemistry, test selection, failure modes and evidence-led diagnosis.
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Hydrogen Embrittlement Science
Recognise, prevent and control hydrogen-assisted cracking in susceptible high-strength materials. Explore structured technical guidance, review typical controls and failure mechanisms, test your understanding and produce a professional printable information report.
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Jigging, Racking & Electrical Contact
Design fixtures that hold, orient, contact, mask and drain components through special processes. Explore structured technical guidance, review typical controls and failure mechanisms, test your understanding and produce a professional printable information report.
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Casting Engineering Knowledge App
Casting Engineering Knowledge is an interactive engineering reference for foundry and casting processes. Explore casting methods, alloys, process stages, defects, inspection techniques, PFMEA guidance, design considerations and process controls.
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Aluminium Dip Brazing Knowledge App
Explore industrial and aerospace aluminium dip-brazing guidance, investigate braze defects, review process controls and build a printable dip-brazing control plan using the SPI aluminium dip-brazing engineering knowledge base.
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Chemical Conversion Coating Knowledge
MIL-DTL-5541 Type I and Type II technical information covering chemistry, physics, processing, compatible aluminium alloys, equipment, inspection, process controls, failure modes and troubleshooting.
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Aluminium Anodising Knowledge
Technical information for all types of MIL-PRF-8625 anodising, including chemistry, processing, dimensional effects, sealing, dyeing, process controls, failure modes and specification flow-down.
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Surface Engineer
Search and browse extensive library of surface engineering information.
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Electroplate
Select metal, plating solution type and see chemistry and calculate time and current.
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Chemical Analysis
Search different chemical processing solutions for the chemical analysis methods.
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Hull Cell Laboratory
Understand the Hull Cell, simulate the current-density gradient, select practical starting conditions for common plating baths, interpret panel defects, and turn a small laboratory test into better process-control decisions.
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Tank Heater
Calculate heater kW to use for the optimal heating of processing tanks.
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Rinsing Effectivity and the 1 Minute Rule
Understand the importance of effective rinsing in surface engineering.
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Tribology Knowledge App
Explore friction, wear and lubrication mechanisms; material and coating selection; surface engineering; test methods; operating regimes; failure diagnosis and engineering requirements.
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Electroless Nickel Knowledge App
A practical technical guide to electroless nickel: chemistry, deposit types, substrate activation, bath control, metal turnovers, heat treatment, inspection, testing, failure analysis and supplier-quality controls.
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Cleaning Verification Using the Water Break Test
Learn what the water break test is and how to perform it for manual surface treatment process lines.
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Finish Processes
Select a finish description to view an example process route comprising sequential process operations and typical process control criteria. With almost 7,000 example chemical processing operations, this resource provides valuable guidance for developing manufacturing routes, operator instructions and production job cards.
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Special Processes & Quality Knowledge Hub
Search a structured engineering knowledge index spanning special processes, quality, materials, inspection, manufacturing, safety and aerospace/defence. Use direct resources for trusted source material, then use focused discovery routes to continue into technical publications, standards libraries and research databases.
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Power Cells & Battery Assemblies Knowledge Hub
A practical engineering reference covering electrochemical cells, cell manufacturing, battery/module assembly, BMS, busbars and interconnects, thermal and mechanical design, verification and qualification, health & safety, failure modes, standards and best practice.
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Adhesive Bonding Knowledge Hub
A practical engineering knowledge base for structural and non-structural adhesive bonding. It covers adhesion science, adhesive families, metals, coated surfaces, polymers and composites, surface preparation, environmental qualification, failure analysis, validation, revalidation and standards.
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Injection Moulding Quality Knowledge Hub
A practical engineering knowledge base for injection mould tooling and moulded-product quality: polymer behaviour, mould design, gating, runners, hot runners, venting, cooling, ejection, process development, defect diagnosis, dimensional control, qualification, validation, maintenance, supplier assurance and failure prevention.
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Vacuum Brazing Knowledge Hub
A practical engineering and supplier-quality guide to vacuum brazing: joint design, capillary flow, filler-metal selection, surface preparation, vacuum furnace operation, thermal cycles, metallurgy, defect mechanisms, qualification, inspection, pyrometry, traceability and special-process assurance.
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Application of Torque - NOT a Special Process
A knowledge app for controlled threaded-fastener tightening: what torque does, how it relates to preload, how calibrated torque tools provide objective process verification, and why the application of torque is not, by its nature, a special process under the normal quality-management definition of a special process.
Launch AppProcess Control Apps
Engineering Design Process Control
Plan, review and control engineering design through the complete product lifecycle. The app aligns design activities with ISO 9001 Clause 8.3 and the additional aviation, space and defence controls of AS9100, while bringing materials, special processes, product safety, configuration, verification, validation, production readiness and change control into one practical project.
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Welding Process Control
Create and manage a Welding Procedure Specification and its associated production, qualification, traceability and inspection records. Data remains in your browser until you save it as a JSON project file.
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Heat Treatment Process Control
Create controlled heat-treatment procedures, furnace load records, cycle charts, pyrometry evidence, quench records, material-specific processing, test results and release documentation.
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NDT Process Control
Create NDT procedures, technique sheets, inspection records and final reports for visual, penetrant, magnetic particle, ultrasonic, radiographic, eddy current, leak, thermographic, acoustic emission and shearography examinations.
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Composite Manufacturing Process Control
Create controlled manufacturing plans, lay-up records, material traceability, environmental logs, cure cycles, bonding records, inspection results, nonconformance records and final release documentation for a wide range of composite manufacturing processes.
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Additive Manufacturing Process Control
Create controlled additive manufacturing procedures, build plans, material traceability records, build logs, post-processing records, inspection reports and release documentation for all seven ISO/ASTM additive manufacturing process categories and their common variants.
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Nonconventional Machining Process Control
Create controlled process plans, machine setup records, consumable traceability, parameter sheets, in-process checks, inspection results, nonconformance records and final release documentation for electrical, electrochemical, thermal, chemical, abrasive, jet, beam and hybrid machining processes.
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Printed Circuit Assembly Process Control
Create controlled manufacturing plans, material traceability, soldering profiles, operator and equipment records, process verification, cleanliness evidence, inspection, rework and final release documentation aligned with IPC J-STD-001 process-control requirements.
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Cable & Harness Process Control
An interactive knowledge, planning and evidence tool for cable and wire-harness manufacture. Build a process-control project, define the technical baseline, evaluate special-process risks, plan validation and revalidation, record crimping, soldering, shielding, potting, inspection and electrical test evidence.
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Electrostatic discharge (ESD) Information and Control Plan
Learn about ESD and create a risk-based ESD control plan. Build an EPA project, add control-plan lines, complete an audit, generate printable signs, save or load JSON and issue a professional PDF report.
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Battery Power Cell Manufacture Process Control
Create controlled manufacturing plans, material traceability, electrode and component records, dry-room assembly evidence, electrolyte filling, sealing, formation, ageing, grading, safety testing and final release documentation for rechargeable and primary electrochemical cells.
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Elastomer Seal Manufacturing Process Control
Create controlled manufacturing plans, compound traceability, mixing, preforming, moulding, curing, post-curing, finishing, inspection, testing, packaging and final release documentation for elastomer seals and moulded rubber components.
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Foreign Object Damage (FOD) Information and Control Project
A comprehensive learning and operational tool for preventing Foreign Object Debris and Foreign Object Damage across aviation, space, defence, manufacturing, assembly, maintenance and test activities. Explore standards, causes, failure modes and controls; build a risk-based FOD prevention project.
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Kanban Process Control
A visual process-control workspace for managing flow, limiting work in progress, exposing blockers, prioritising work and learning from lead-time performance. Projects are automatically saved in the browser locally. For the best experience, use a laptop or desktop browser.
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Special Process Control Table 1 Matrix
Create, manage and maintain a complete Special Processes Table 1 Matrix for validation, revalidation, process control and testing activities. Designed to support the principles of SPI Special Processes Guidebook Clauses 8.5 and 8.6. Includes a comprehensive database containing over 8,900 example process control requirements.
Launch AppQuality Tools
The History of Quality
Meet the thinkers, engineers, statisticians and industrial leaders who changed quality from final inspection into prevention, process control, systems thinking, Lean, Six Sigma and digital assurance. Explore not only what each tool does, but why it came into existence and what problem its creators were trying to solve.
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Quality Audit Tool & Checklist Builder
Quality Audit Tool is a comprehensive audit management application that enables users to plan, conduct, document and report audits. It supports configurable audit checklists from an audit question database containing over 35,000 preformed categorised questions or from user custom built question sets. Not suitable for mobile devices.
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Standards & Specifications Database
Search and organise quality, manufacturing, inspection and special-process standards. Build a project register, explore related documents and follow links to publisher catalogues.
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Quality Management Principles
Explore the seven principles that underpin ISO quality management systems: Customer Focus, Leadership, Engagement of People, Process Approach, Improvement, Evidence-Based Decision Making and Relationship Management. Learn what each principle means, how it is applied, how it supports ISO 9001 and why it is critical to special processes.
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QMS Baseline Generator
Build a ready-to-tailor quality management system from an organisation’s business model, scope, products, services, risks and operating context. The app generates a quality policy, quality manual, process architecture, core procedures, registers and implementation guidance, with editable content, JSON save/load and professional PDF printing.
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Supplier Quality Requirements Project
Build a tailored supplier quality manual, gap assessment and audit checklist from a requirement database. The app supports source traceability, requirement type, risk, implementation guidance, best practice, objective evidence, related requirements, common failures and maturity information.
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Statistical Process Control (SPC) Project App
Learn how to distinguish common-cause and special-cause variation, choose and interpret control charts, calculate process capability only after stability has been demonstrated, analyse variable data using working I-MR or X̄-R charts, and build a controlled SPC implementation project for manufacturing and special processes.
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Lean 5S Project App
Learn the five pillars of 5S, explore practical manufacturing and office examples, plan a controlled implementation, manage red-tag items and actions, score workplace audits, build sustainment controls and generate a professional PDF-ready report.
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Six Sigma Knowledge & DMAIC Project App
Learn Six Sigma from first principles, understand White, Yellow, Green, Black and Master Black Belt roles, explore practical examples, calculate DPMO and capability, and build a structured DMAIC improvement project with portable JSON save/load and a professional printable report.
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Poka-Yoke Knowledge & Mistake-Proofing Project App
Learn the principles of mistake-proofing, distinguish prevention from detection and warning, explore practical manufacturing and service examples, evaluate solution concepts, and create a structured Poka-Yoke project with portable JSON save/load and a professional printable report.
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Measurement System Analysis & Gauge R&R Project App
Understand the complete Measurement System Analysis framework, learn how Gauge Repeatability and Reproducibility fits within MSA, explore practical examples, calculate a crossed variable Gauge R&R study, and build a controlled measurement-system project.
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Counterfeit Detection, Mitigation & Avoidance Project App
Learn how counterfeit and suspect counterfeit items enter aerospace, defence, space and other high-integrity supply chains. Apply recognised prevention principles, assess procurement and product risk, define source controls, build an inspection and test plan, manage suspected incidents, record evidence and generate a controlled project report.
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Key Characteristics, Critical Items & Special Requirements
Explore how Special Requirements (SR), Critical Items (CI) and Key Characteristics (KC) are identified, related, flowed down and controlled through design, industrialisation, production, the supply chain, special processes, change and in-service feedback.
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Fishbone / Ishikawa Cause Analysis Tool
Define the problem clearly, explore potential causes using structured categories, assess each element using Red, Amber, Green or Not Applicable status, and generate a visual cause-and-effect diagram with a printable evidence report.
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FMEA - Failure Mode Effect Analysis aide-mémoire
Use this aide-mémoire as a structured, proactive guide to identify potential product or process failures, assess their effects, and implement actions to minimise risk before production.
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DFMEA Design Risk and Verification Project
Create a lifecycle-linked Design Failure Mode and Effects Analysis covering intended functions, requirements, interfaces, design failure modes, causes, prevention and detection controls, design actions, verification evidence and approvals.
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AS13004 PFMEA and Control Plan
Create and maintain a linked Process Flow Diagram, Process Failure Mode and Effects Analysis, Control Plan, action register and supporting approval records throughout the manufacturing-process lifecycle.
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Gemba Knowledge & Project App
Learn how to conduct respectful, evidence-based Gemba walks; apply the Three Reals; observe safety, quality, delivery, cost, people and environment; recognise waste and abnormal conditions; create a structured walk plan; record observations and positive practices; manage actions; score workplace controls.
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Kaizen Knowledge & Project App
Learn and apply Kaizen as a practical system of continuous improvement involving everyone. Build a structured improvement project using PDCA; define the current condition and target; observe work at the Gemba; identify waste, unevenness and overburden.
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AQAP 2105 Quality Plan Builder
Create a deliverable Quality Plan using the AQAP 2105 template structure.
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Root Cause Corrective Action
Learn about problem solving using root cause corrective action with the 8D method including 5-why.
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AS9131 Nonconformity Data Definition Codes
Quality tool to standardise reporting to identify trends using predefined processes, causes and corrective actions when categorising problems.
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8D Report
Streamline your problem-solving process with this intuitive app designed to help quality professionals create a simple and structured 8D reports quickly and efficiently.
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APQP - Advanced Product Quality Planning
Learn Advanced Product Quality Planning and build an evidence-led project from concept through launch. Follow five gated phases, connect customer requirements to design and production controls, manage deliverables and actions, assess readiness, load a worked aerospace special-process example and generate a professional project report.
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PPAP - Production Part Approval Process
A key phase within APQP that provides documented evidence proving the manufacturing process is capable of consistently producing parts that meet customer and engineering requirements.
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Contract Review
The Contract Review App is a tool designed to help users create contract reviews in line with ISO9001 / AS9100 clauses 8.2.2 and 8.2.3.
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AS9102 First Article Inspection Report
This web application provides a modern, streamlined way to create complete AS9102 First Article Inspection Reports.
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Quality Certification Navigator
Use this interactive tool to understand the difference between UKAS/IAF-accredited certification, non-accredited ISO 9001 certificates and AS9100.
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ISO 9001:2026 Transition Planner
Understand publicly reported ISO/FDIS 9001 changes, perform a structured clause-level gap assessment, create a controlled implementation project, complete transition-readiness checks, preserve the project and produce a professional A4 PDF report.
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SMART Objectives
Learn how to create objectives that are Specific, Measurable, Achievable, Relevant and Time-bound. Explore where SMART objectives should be used, convert weak corrective actions into measurable commitments, and build objectives that demonstrate implementation and effectiveness.
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Tuckman Team Development Model
Understand how teams develop through Forming, Storming, Norming, Performing and Adjourning. Explore the behaviours, risks and leadership actions associated with each stage, diagnose a team’s likely position and learn how to move it towards sustained high performance.
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ISO/IEC 17025 Test Certificate Builder
Create controlled laboratory test certificates and inspection-style test records with result traceability, method details, sampling information, measurement uncertainty, conformity decisions, equipment, environmental conditions and technical authorisation.
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New Product Introduction (NPI) Knowledge & Project App
Learn how to introduce new products through controlled requirements capture, design maturity, industrialisation, supplier readiness, process validation, first article inspection, launch and post-launch control. Build a complete NPI project.
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PDCA - Plan Do Check Act Project
Learn the Plan–Do–Check–Act model, understand its relationship to management-system standards and improvement methods, and build an evidence-based project through one or more controlled PDCA cycles. Define the problem, test change safely, evaluate results, standardise successful learning, save or load JSON, use a worked special-process example and create a professional report.
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Concession and Deviation Request App
Learn the difference between a concession and a production permit or planned deviation, understand the standards and approval expectations, and build a complete supplier request for customer review and approval / rejection.
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Quality Knowledge Test
Informal, timed knowledge assessments for quality professionals. Create a random multiple-choice test from a specific quality category or from the complete Special Processes Institute Quality Body of Knowledge, containing over 4,600 quality-focused questions. Assess your understanding, review every answer with detailed feedback, identify knowledge gaps and learning priorities.
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AS7767 Special Processes Theory Examination
Formal open-book theory examinations for Special Process personnel qualification aligned with the principles of AS7767. Role-specific exams from over 48,000 multiple-choice questions across 22 Process categories within the Special Processes Institute Body of Knowledge (BoK). Successful candidates receive a qualification certificate.
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Theory of Constraints Project
Learn and apply the Theory of Constraints as a practical system for improving throughput, flow and delivery. Identify the system constraint, protect and exploit it, subordinate non-constraints, evaluate elevation options, design Drum-Buffer-Rope controls, record actions and evidence and assess organisational readiness.
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OODA Loop Decision & Action Project
Learn and apply the OODA Loop as a practical framework for sense-making, rapid decision-making and adaptive action. Capture observations, challenge assumptions, build orientation, compare options, record decisions, manage actions and assess decision-system readiness.
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Quality Function Deployment & House of Quality
Learn and apply Quality Function Deployment as a structured method for translating the Voice of the Customer into prioritised engineering characteristics, measurable targets, product requirements, part characteristics, process controls and production assurance. Build a complete House of Quality, calculate weighted technical priorities, document correlations and trade-offs
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Jidoka Built-in Quality Implementation Project
Learn and apply Jidoka as a practical system for detecting abnormalities, stopping safely, containing defects, restoring control and preventing recurrence. Build an implementation project, define stop criteria and Andon escalation, record abnormalities and actions and assess Jidoka maturity.
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PICK Idea Prioritisation App
Capture improvement ideas, assess benefit and implementation ease, then position each card on a live PICK matrix. Moving a card automatically recalculates its scores, quadrant, recommendation and overall priority.
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Structured Improvement Activity Management
Plan, facilitate and control a complete Structured Improvement Activity (SIA). Define the problem and business case, establish the current state, analyse data and root causes, generate and prioritise solutions, manage actions, verify benefits, standardise the improved process and create a professional management report. Guidance, examples and checks are included throughout.
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Risk & Opportunity Management Board
Identify, assess, prioritise, treat, monitor and close threats and opportunities across a project, process, programme or organisation. Build a live visual board, use configurable 5×5 scoring, control actions, track residual exposure and realised benefits, complete governance reviews and create a professional management report.
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Turtle Diagram Process Analysis Project
Define a process, its inputs and outputs, people, resources, methods and measures, then strengthen the analysis with process ownership, interactions, risks, controls, requirements and audit prompts. Build a visual Turtle Diagram and a printable process assurance report.
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Lessons Learned & Quality Improvement System
Capture positive and negative experience from projects, audits, manufacturing, engineering, suppliers, customers and improvement activity. Guide each lesson from event description through cause, containment, corrective and preventive action, knowledge sharing, effectiveness verification and closure.
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Cost of Quality Knowledge & Project App
Understand, quantify and improve the economics of quality. Learn the Prevention–Appraisal–Failure model, distinguish Cost of Quality from Cost of Poor Quality, expose the hidden factory, build a defensible cost baseline, prioritise improvement, calculate a business case and create a professional report.
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Supplier Assurance & Development
Integrate supplier risk assessment, performance monitoring and structured development in one closed-loop assurance system. Import supplier NCR data from CSV or Excel, analyse trends and escapes, score supplier performance, assess inherent and current risk.
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FRACAS – Failure Reporting, Analysis & Corrective Action System
Capture failures consistently, protect affected product, investigate physical and systemic causes, control corrective actions through effectiveness verification, identify recurrence and No Fault Found patterns, trend the accumulated failure population and create management-ready FRACAS reports.
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Fault Tree Analysis Project
Build a graphical top-down model of the credible events and combinations that can produce a defined undesired top event. Use AND/OR Boolean logic, identify minimal cut sets and single-point contributors, quantify event probability, manage risk-reduction actions and generate a professional engineering report.
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Is / Is Not Problem Definition Tool
This app is designed to help a user arrive at a simple, accurate and commonly understood problem statement before beginning root cause analysis. It guides the user through the facts, requirement-versus-actual condition, evidence, problem boundaries, IS / IS NOT comparisons, extent, timing, affected population and known unknowns.
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Corrective Action Effectiveness Verification (CAEV)
A practical decision model for establishing whether a permanent corrective action has actually broken the causal chain and can credibly support corrective-action closure or an 8D D6 close-out. The app separates implementation evidence from effectiveness evidence.
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PROVE PULSE – Special Process Validation & Continued Assurance
PROVE establishes that a process is defined, risk-informed, controlled and supported by objective validation evidence. PULSE then protects that validated state through periodic surveillance, trend review and change-triggered revalidation. Designed for special processes and other critical manufacturing operations.
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TRACE – Visual Quality Investigation Timeline
TRACE reconstructs what happened before trying to explain why. Build a date- and time-based evidence map, distinguish facts from assumptions, identify the Last Known Good and First Known Bad states, and focus investigation effort on the changes and abnormalities inside the causal window.
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Cp & Cpk – Interactive Process Capability
Understand process capability visually, not just mathematically. Explore how process spread and centring affect Cp and Cpk, then use the calculator to relate the visual model to real specification limits and process data.
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Pareto Analysis – Interactive Quality Improvement Tool
Find the vital few issues that create the greatest effect. Build a Pareto from editable quality data, switch between frequency, cost, downtime and weighted risk, identify the priority categories, drill down into a dominant issue, compare before-and-after improvement and turn the result into a structured quality improvement project.
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Pugh Assessment & Concept Selection
A complete knowledge and project workspace for structured engineering concept selection. Define the decision, build criteria, select a datum, compare concepts, apply optional weighting, test sensitivity and document the final rationale.
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Product Lifecycle Management (PLM)
A complete PLM knowledge and project workspace for learning how requirements, product definition, BOMs, configuration, manufacturing, service, change and lifecycle evidence connect into a controlled digital thread.
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Value Stream Mapping (VSM)
A complete knowledge and project workspace for seeing material and information flow, quantifying lead time and value-added time, exposing WIP and waiting, calculating takt and Process Cycle Efficiency, and designing a future-state value stream.
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The Darnok Principle
A knowledge and project application for protecting world-class outcomes from cumulative stakeholder compromise, scope drift and design-by-committee degradation using the DARNOK method.
Launch AppProductivity Apps
Process Line Layout Design
For Desktop browser only - not compatible with mobile view. Create and customise complete surface-treatment process lines with an intuitive CAD-style layout system.
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Process Job Card Generator
Builds clear, consistent process route cards for each batch with sequenced traveller, control criteria and in-process inspection points.
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Process Mapping & Organisation Chart Designer
Design professional Process Maps and Organisational Charts using an intuitive drag-and-drop interface. Not suitable for mobile devive screens sizes.
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Design of Experiments Project
Learn and apply Design of Experiments to special-process development, optimisation, troubleshooting and validation.
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Design for Manufacturing (DFM)
Learn and apply Design for Manufacturing as a structured, cross-functional method for making products easier, safer, more repeatable and more economical to manufacture.
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Corrosion Prediction & Coating Selector
Estimate likely corrosion risk for a given environment and select appropriate coatings or protection systems.
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Passivation Selector Stainless Steel
Quickly choose an appropriate passivation route for stainless steels.
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SurfaceWise - Engineering Design Assistant for Surface Treatment
SurfaceWise helps designers, CAD engineers, and manufacturing teams ensure components are fit for plating, coating, or surface treatment.
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Dataplate.Online
A fully integrated, cloud-based environment for special process order processing and quality management. Free to use, anytime, anywhere.
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Interactive Periodic Table
Use this interactive periodic table app to click on elements to see further information and characteristics of each element.
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COSHH Risk Assessments
This interactive web application enables users to create comprehensive COSHH risk assessments directly in their browser.
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DSEAR Information, Project & Assessment
Learn the Dangerous Substances and Explosive Atmospheres Regulations, identify dangerous substances and release sources, classify hazardous areas, control ignition sources, produce zone labels, manage actions and generate a professional DSEAR assessment report.
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Workplace Risk Assessment Project
Learn how to identify hazards, assess who may be harmed, select proportionate controls, create a task-specific workplace risk assessment, manage improvement actions, calculate initial and residual risk.
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Electroplating Troubleshooting Wizard
Quickly diagnose common electroplating defects by selecting symptoms and process details to see ranked probable causes and corrective actions.
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Anodising Parameter Calculator
Quickly determine the correct anodising parameters including oxide thickness, time, current, and voltage.
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Aerospace, Defence & Space Fasteners
A comprehensive engineering knowledge, selection, manufacturing-control and installation-assurance app for bolts, screws, nuts, rivets, lockbolts, blind fasteners, pins, studs and inserts.
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MatPro - Materials & Processes Database
A comprehensive engineering reference, material selection and manufacturing process database covering metals, alloys, polymers, elastomers, adhesives, sealants, composites, ceramics, glasses, electronic materials, foams, surface engineering, heat treatment and other manufacturing processes.
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Surface Area Calculator
Select a shape, adjust its dimensions and see the surface area, formula and visual representation update instantly. Useful for engineering estimates, coating calculations and learning.
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Special Process Validation & Revalidation Project
Build an evidence-based validation package for manufacturing processes whose resulting output cannot be fully assured by subsequent inspection alone. Define the process and intended result, identify critical inputs and parameters, plan representative and worst-case challenges, record qualification and validation evidence.
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Production Readiness Review (PRR)
Assess whether the product, production definition, manufacturing system, people, tooling, equipment, quality controls, special processes, suppliers and capacity are genuinely ready to deliver conforming product at the required rate.
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Meeting Minutes & Action Manager
A structured productivity tool for preparing meetings, capturing concise minutes in real time, separating facts from discussion, recording decisions, assigning accountable actions, tracking risks and unresolved matters, verifying closure evidence and producing professional outputs for circulation.
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RACI Responsibility Matrix & Governance Builder
A practical tool for defining who performs work, who owns the outcome, who must be consulted and who needs to be informed. Build a project or process RACI matrix, analyse it automatically for missing ownership, multiple accountabilities, overloaded roles and communication complexity.
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PFAS & Obsolescence Risk Manager
A practical productivity tool for engineering, quality, procurement and obsolescence teams. Identify PFAS dependencies across products and manufacturing processes, assess technical and regulatory exposure.
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Takt Time – Interactive Lean Flow & Capacity Tool
Understand the pace required by customer demand, compare it with actual cycle times, identify bottlenecks and build a practical improvement project. Use the simulator to see how demand, available time, downtime and process cycle times change the ability of a production system to keep pace.
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Tolerance Stack-Up – Interactive Design Engineering Tool
A dimension is not just a number on a drawing — it represents permitted manufacturing variation. Build a dimension chain, compare worst-case and statistical accumulation, explore sensitivity, test functional limits and understand how datum strategy, GD&T and manufacturing capability influence real assembly performance.
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