Power Cell Manufacturing Process Control

Create controlled manufacturing plans, material traceability, electrode and component records, dry-room assembly evidence, electrolyte filling, sealing, formation, ageing, grading, safety testing and final release documentation for rechargeable and primary electrochemical cells.

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Chemistry and format not selected
Project and Document Control
Identify the organisation, customer, cell design, manufacturing lot and controlled records.
This app records approved product and process requirements. It does not generate safe cell designs, charging limits or formation recipes. Voltage, temperature, pressure, electrolyte, separator and safety limits must be taken from authorised design data and current controlled standards.
Cell Chemistry, Format and Specification Basis
Chemistry-Specific Design Controls

Select a cell chemistry above.

Incoming Material and Component Traceability
Record active materials, conductive additives, binders, solvents, foils, separators, electrolyte, cans, pouches, tabs, seals and safety components.
Material / ComponentFunctionSpecification / GradeManufacturerBatch / LotCertificateExpiryStorageIncoming Result
Electrode Slurry / Paste Batch Record
ElectrodeBatch No.Active MaterialBinder / AdditiveSolventMix RatioMix Time / SpeedTemperatureViscosity / SolidsStatus
Coating, Drying, Calendering and Slitting
SequenceElectrode / SideOperationMachine / LineParameter SetActual ResultBatch / RollOperatorStatus
Dry-room and Controlled Environment
Cell Assembly Operations
Record cutting, stacking or winding, tab joining, insertion, insulation, drying, filling, wetting, sealing and leak checks.
SequenceOperationEquipmentParameter SetActual ResultComponent / BatchOperatorInspection
Format-Specific Assembly Controls

Select a cell format on the Cell Design tab.

Formation, Ageing and Conditioning Programme
Record authorised charge, rest, discharge, temperature, pressure and ageing stages.
StageOperationCurrent / C-rateVoltage LimitTime / Cut-offTemperaturePressure / RestraintRest TimeActual Result
Cell Grading and Classification
Cell / Serial RangeCapacityDCIR / ACIROCVLeakage / Self-dischargeMass / ThicknessGrade / BinStatus
Inspection and Performance Test Results
Characteristic / TestRequirementMethod / StandardSample / SerialResultUnitPass / FailReport No.Inspector
Common Cell Verification
Safety and Qualification Test Register
Record only tests performed under an approved safety test programme and suitable controlled facilities.
TestStandard / ClauseSample QuantityConditioningResultReportLaboratoryStatus
Nonconformance, Containment and Final Release
Approval