PROCESS ENGINEERING TOOL

Tank Heater Calculator

Estimate the heating duty required to raise a process tank from its starting temperature to its target temperature, including an allowance for estimated heat loss and a configurable design margin.

Tank and process inputs

Enter the internal tank dimensions and operating conditions. The calculator assumes a water-like solution unless a different density and specific heat are entered.

Water is approximately 1000 kg/m³.
Water is approximately 4.186 kJ/kg·°C.
No calculation yetEnter the tank and process details, then select Calculate.
Recommended minimum installed heater capacity
Working volume
Solution mass
Temperature rise
Energy to heat solution
Heat-up duty
Estimated heat loss
Combined duty before margin
Estimated maintenance duty
This is an indicative engineering estimate. Final heater selection should consider tank geometry, covers, ventilation, evaporation, solution chemistry, heater efficiency, electrical supply, local hot spots, circulation, material compatibility and the heater manufacturer’s design guidance.
Heat-up dutyPower needed to raise the solution from its starting temperature to its target temperature within the stated time.
Maintenance dutyEstimated power needed to offset heat loss once the solution reaches operating temperature.
Design marginAdditional allowance for uncertainty and real-world losses not captured by the simplified model.